Henan Zhonglian Huazhu Machinery Equipment Co., Ltd.1Raw Material Preparation
Silica sand, fly ash or other silica-rich materials are ground and mixed with water to prepare slurry. Cement, lime, gypsum and aluminum powder are stored and accurately measured.
Complete AAC block and panel plant solutions from 50,000 to 500,000 m³/year—covering plant design, equipment manufacturing, installation guidance, commissioning, operator training and long-term technical support.
Preliminary planning references for selecting a suitable AAC production-line capacity.
*Daily output is based on approximately 300 operating days per year. Plant area, workforce, power and steam requirements are planning references. Final values depend on raw materials, product type, mould size, automation level, autoclave arrangement, local climate and operating schedule.
The control system weighs each material according to the production recipe, improving density control, strength consistency and operating stability.
Measured materials are uniformly mixed and poured into moulds. Aluminum powder reacts in the mixture to form a uniform porous structure.
Filled moulds enter the pre-curing area, where controlled time and temperature help the slurry develop sufficient green-cake strength.
The green cake is rotated by 90 degrees, separated from the mould frame and transferred to the cutting line.
The cake is cut to the required block or panel dimensions. Cutting waste can be returned to the slurry system.
Cut cakes are grouped on autoclave carts and cured under high-temperature saturated steam for strength and dimensional stability.
Finished products are separated, inspected, stacked and packaged before transfer to the storage yard and dispatch.
Equipment can be configured for AAC blocks, reinforced AAC panels or combined block-and-panel production.
International electrical and drive components such as Siemens, Schneider Electric, ABB and SEW can be selected according to project requirements.
Stable industrial electricity is required. Transformer capacity is determined by installed power, simultaneous operating load and local electrical standards.
Boiler capacity depends on output, autoclave quantity, curing cycle and condensate recovery. Process water and cutting waste should be recycled whenever possible.
Staffing depends on automation. Typical positions include supervisors, operators, laboratory staff, electrical and mechanical technicians, boiler operators and maintenance personnel.
This AAC production line in Dalian, Liaoning Province integrates raw-material preparation, pouring, pre-curing, cutting, autoclaving and finished-product handling.
Huazhu supplied the AAC production equipment for this Jiangxi project, designed for stable production, smooth material transfer and efficient plant operation.
Tell us your raw materials, target capacity, land dimensions and required product sizes. Our engineering team will prepare a preliminary equipment configuration, plant layout and investment proposal.
Normally replied to within 24 hours. Your project information will be kept confidential.
Evaluation of raw materials, target products, capacity, land, utilities and automation requirements before solution development.
Production-process planning, equipment arrangement, logistics-flow design and foundation-reference drawings.
Major equipment is manufactured and inspected at Huazhu's factory, with key components checked before delivery.
Experienced engineers can provide on-site guidance while the customer prepares local labor, lifting equipment and site facilities.
Support covers equipment adjustment, electrical testing, no-load operation, trial production and process optimization.
Training includes operation, process control, safety, inspection and maintenance, backed by spare parts and remote technical assistance.
Common materials include silica sand, fly ash, cement, lime, gypsum, aluminum powder and water. Industrial solid waste may also be considered after laboratory testing confirms its suitability.
Consider local demand, available investment, raw-material supply, land, energy costs and product range. Huazhu can compare several capacity options before final selection.
Yes. A combined line can be designed, but panel production requires reinforcement preparation, mesh-frame assembly, anti-corrosion treatment and panel-handling equipment.
A 50,000 m³/year plant may require about 15,000–25,000 m², while a 500,000 m³/year project may require about 60,000–90,000 m². The final area depends on layout and storage needs.
Natural gas, fuel oil, coal, biomass or electric steam systems may be considered based on fuel availability, regulations, operating costs and required steam capacity.
The schedule depends on capacity, equipment configuration, civil works, shipping distance and local conditions. A detailed schedule is prepared after configuration and responsibilities are confirmed.
Yes. Equipment-layout drawings and related technical references can be provided after the production-line configuration is confirmed.
Yes. Raw-material testing is recommended before finalizing the formula, equipment configuration and process parameters.
Yes. Overseas installation guidance, commissioning and operator training can be arranged according to the contract and site conditions.
Send your country, annual capacity, raw materials, product sizes, automation requirements, land dimensions and available utilities. Our engineers will prepare a customized proposal.
Get a customized solution based on your capacity, raw materials, land conditions and investment plan.
Complete plant design • Equipment manufacturing • Installation guidance • Commissioning • Operator training • Long-term technical support
AAC Block Production Line Manufacturer
AAC Plant Capacity Comparison
Annual Capacity
Approx. Daily Output*
Automation
Estimated Plant Area
Typical Workforce
Installed Power
Steam Capacity
50,000 m³/year
160–180 m³/day
Semi-automatic / Automatic
15,000–25,000 m²
25–35
350–500 kW
4–6 t/h
100,000 m³/year
320–350 m³/day
Automatic
20,000–35,000 m²
30–45
500–750 kW
6–8 t/h
150,000 m³/year
480–520 m³/day
Automatic
25,000–40,000 m²
35–50
650–900 kW
8–10 t/h
200,000 m³/year
650–700 m³/day
Highly automatic
30,000–50,000 m²
40–60
800–1,100 kW
10–15 t/h
300,000 m³/year
950–1,050 m³/day
Fully automatic
40,000–65,000 m²
50–70
1,100–1,500 kW
15–20 t/h
500,000 m³/year
1,600–1,750 m³/day
Fully automatic
60,000–90,000 m²
65–90
1,600–2,300 kW
25–35 t/h
Complete AAC Production Process
Raw Material Storage
Grinding & Slurry
Automatic Batching
Mixing & Pouring
Pre-curing
Demoulding & Tilting
Precision Cutting
Grouping & Loading
Autoclaving
Separation
Packaging
Storage & Dispatch
2Automatic Batching
3Mixing and Pouring
4Pre-curing
5Demoulding and Tilting
6Precision Cutting
7Autoclave Loading and Curing
8Separation and Packaging
Main AAC Plant Equipment
Production Section
Main Equipment
Raw-material storage
Sand/fly-ash storage, cement silo, lime silo, gypsum storage and aluminum-powder preparation system
Grinding system
Ball mill, jaw crusher, bucket elevator, belt conveyor, slurry tank and agitator
Batching system
Electronic weighing units, slurry scale, dry-material scale and automatic recipe-control system
Mixing and pouring
High-speed pouring mixer, pouring arm and automatic pouring-control system
Mould circulation
AAC moulds, side plates, ferry cart and mould-cleaning/oiling equipment
Pre-curing and demoulding
Pre-curing room, transfer cart, temperature-control system and tilting hoist
Cutting
Horizontal, vertical and cross-cutting machines with waste recycling device
Cake transfer
Lifting devices, grouping crane, transfer cart and conveying system
Autoclaving
Autoclaves, autoclave carts, traction mechanism, rail system and steam piping
Boiler system
Gas-, oil-, coal-, biomass- or electric steam system selected for local conditions
Finished-product handling
Separation machine, block clamp, palletizing system, conveyor and packaging line
Control and environmental systems
PLC cabinets, sensors, production monitoring, dust collection, slurry recycling and condensate recovery
Utilities and Factory Requirements
Factory and Land
Electricity
Steam and Water
Workforce
Real AAC Plant Projects
Dalian AAC Production Line Project
Jingdezhen AAC Production Line Project
Planning to Build an AAC Block Factory?
Installation, Commissioning and After-Sales Service
Project Planning
Factory Layout Design
Manufacturing and Inspection
Installation Guidance
Commissioning and Trial Production
Training and Long-Term Support
ConsultationRaw-material EvaluationProcess DesignManufacturingDeliveryInstallationCommissioningTrainingAfter-sales Support
Frequently Asked Questions
What raw materials can be used to produce AAC blocks?
How do I select the correct production capacity?
Can one line manufacture both AAC blocks and panels?
How much land is required?
Which type of boiler can be used?
How long does it take to build an AAC plant?
Do you provide plant layout and foundation drawings?
Can the line be customized for local raw materials?
Do you provide overseas installation and commissioning?
How can I receive an accurate quotation?
Start Your AAC Plant Project with Huazhu Machinery
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