100 m³/day AAC Block Production Line

The 100 m³/day AAC block production line is a practical solution for investors planning to enter the autoclaved aerated concrete industry with a moderate production capacity and controllable investment.

Huazhu Machinery provides complete AAC plant solutions, including factory layout design, equipment manufacturing, installation guidance, commissioning, operator training and after-sales technical support.

Production Capacity

• Daily output: approximately 100 m³
• Annual output: approximately 30,000–35,000 m³
• Product type: AAC blocks
• Operation: semi-automatic or customized automation
• Working days: based on local production schedule

Actual output may vary according to raw materials, product density, block dimensions, working hours and production management.

Suitable Investors

• Small and medium building material manufacturers
• Local construction material suppliers
• Investors entering the AAC block business
• Factories serving regional construction markets
• Traditional brick manufacturers planning product upgrades

Main Raw Materials

The production line can be designed according to locally available raw materials. Common materials include:

• Sand or fly ash
• Cement
• Lime
• Gypsum
• Aluminum powder
• Water

AAC Block Production Process

1. Raw material crushing, grinding and storage
2. Automatic or semi-automatic batching
3. Slurry mixing and preparation
4. Casting into moulds
5. Pre-curing and aeration
6. Demoulding and green cake transfer
7. Horizontal, vertical and cross cutting
8. Autoclave steam curing
9. Block separation and stacking
10. Finished-product packaging and delivery

Main Equipment Configuration

• Jaw crusher or lime crushing equipment
• Ball mill and slurry preparation system
• Cement and lime storage silos
• Automatic weighing and batching system
• Slurry mixing and casting system
• AAC mould boxes and side plates
• AAC tilting hoist
• AAC cutting machine
• Autoclave curing carts
• Autoclaves
• Boiler and steam system
• Electrical control system
• Finished-product handling equipment

Main Advantages

• Moderate investment for new AAC plant investors
• Compact factory layout
• Lower labor and energy requirements
• Flexible block-size production
• Stable cutting and autoclaving process
• Easy operation and maintenance
• Expandable design for future capacity growth

Factory Planning Requirements

The final factory layout depends on raw materials, land dimensions, automation level and local construction conditions.

Before preparing a proposal, Huazhu Machinery normally confirms:

• Available land length and width
• Required block dimensions
• Raw material types and test results
• Power supply and fuel conditions
• Local labor cost
• Expected automation level
• Future expansion plan

Block Size Options

The AAC cutting system can be configured for different block dimensions according to local market requirements.

Typical block dimensions include:

• 600 × 200 × 100 mm
• 600 × 200 × 150 mm
• 600 × 200 × 200 mm
• Customized block dimensions

Huazhu Machinery Services

• Raw material analysis and process consultation
• AAC plant feasibility planning
• Customized factory layout design
• Complete equipment manufacturing
• Factory inspection before shipment
• Installation and commissioning guidance
• Production formula support
• Operator training
• Long-term spare-parts and technical service

Why Choose Huazhu Machinery?

Huazhu Machinery specializes in AAC block and panel production-line equipment. We provide customized solutions according to the customer’s target capacity, available raw materials, land size and investment budget.

Our goal is to help customers build reliable AAC plants with reasonable equipment configuration, stable production and controllable operating costs.